Energy Turbine Components

Automated Finishing for Industrial Gas and Steam Turbine Components

From manual variability and rigid CNC processes to controlled, repeatable robotic finishing, AV&R helps energy turbine OEMs, suppliers and MRO providers automate the finishing of high-value components such as blades, vanes and hot-section parts.

From manual variability to controlled, repeatable finishing

Solutions for Turbine Manufacturers & MRO

We work with energy turbine OEMs, Tier 1 and Tier 2 component suppliers, as well as MRO providers and service organizations involved in turbine manufacturing and maintenance.

These companies support critical industries such as power generation, oil & gas, LNG (Liquefied Natural Gas), or thermal and nuclear energy. 

Our solutions are designed for large industrial players producing high-value turbine components, particularly those looking to overcome the limits of manual or partially automated finishing processes.

AV&R Finishing & Inspection Robotic Systems
Parts Processed by Our Systems

Turbine Components

We focus on critical gas and stream turbine components across both hot and cold sections, including blades, vanes, nozzles, compressor parts, and MRO repair components.

These parts are typically characterized by complex geometries, high-performance materials such as superalloys and high-strength steels, and stric surface integrity requirements, making them ideal candidates for advanced, controlled finishing processes.

Improve turbine performance through precision and repeatable finishing.

Contact our team to discuss your needs.

AV&R's TEchnology

A Complete Finishing Solution for the Energy Sector

Our solution provides a ready-to-deploy platform for turbine finishing, combining adaptable robotic systems, proven expertise, and intuitive software.

 
AV&R integrates a one or mulitple automated processes within a single cell, leveraging adaptive technologies, closed-loop feedback, and in-process inspection to ensure consistent, high-quality results despite part variability.

Multiple finishing processes can be automated within a single, controlled environment, such as POLISHING, PROFILING, BLENDING or DEBURRING.

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Different machine configurations are available to match part sizes: the BF-X 200-c, the TF-X 1200 or the BF-X 800.

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The software developed by AV&R to ease programming and operation of our robotic systems. BrainWave ensures fast adoption, fast programming and deliver consistent and high-quality results.

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YOUR CHALLENGES

How We Can Help

In turbine component manufacturing, more specifically finishing operations, manual processes are still widely used, especially in high-variability environments like MRO. While CNC offers precision, it lacks the flexibility needed for complex parts, and no standard automation approach has emerged.

At the same time, labor shortages and increasing reliance on highly skilled operators make it difficult to sustain consistent production.

As a result, manufacturers struggle with inconsistent surface quality, rework and scrap, dependency on scarce skilled labor, and unstable production flows, while facing growing pressure to reduce costs and extend component lifecycle.

Our robotic finishing machines address these exact challenges by delivering controlled, repeatable, and flexible automation adapted to complex turbine components.

Benefits of Automation with AV&R

Higher quality & repeatability

With controlled and data-driven finishing processes

Reduced rework & scrap

By eliminating manual variability

Improved production stability

Thanks to reduced reliance on labor

Lifecycle extension

By enabling repair instead of replacement

Stronger ROI

Thanks to lower cost per part and faster payback
Case Study

Automated Polishing for TBC Blade

This case study showcases how an energy turbine component manufacturer automated the polishing of TBC blades using AV&R technology. It demonstrates the benefits of achieving consistent surface quality, reduced variability, and improved operational efficiency.
Energy - AV&R - Énergie